ENGINEERING EXCELLENCE:
CASTING SOLUTIONS
Lucchini RS Foundry stands among the few in Europe capable of producing high-quality steel castings up to 160 tons. Our advanced VOD steel refining process, paired with state-of-the-art heat treatment facilities, enables the production of highly complex components for the most demanding industries, including offshore, nuclear, power generation, renewables, and heavy industry. Each casting meets rigorous quality standards, ensuring reliability in critical applications.
Our fully integrated production process extends seamlessly to final machining, assembly, and specialized painting, guaranteeing a streamlined and efficient approach. Leveraging advanced simulation software, Lucchini RS meticulously designs each pouring and solidification process, working alongside customers in co-engineering to optimize product design and meet precise specifications.
WHAT SETS US APART
Co-Engineering Excellence
We collaborate closely with our clients, utilizing advanced solidification and pouring simulation processes. This co-engineering approach ensures that every casting is designed for optimal performance, tailored to meet specific needs.
Heritage in Steelmaking
With a legacy of 160 years in steelmaking as part of our Group, we draw on a wealth of experience and knowledge that informs every aspect of our operations, ensuring superior quality and reliability.
Advanced Heat Treatment
Our semi-automatic heat treatment system is API 6A-6D qualified, guaranteeing that our castings achieve the highest standards of durability and performance, even in the most demanding environments.
Integrated Production Process
From machining to assembly and painting, our fully integrated production process streamlines operations and enhances efficiency, allowing us to deliver exceptional results in a timely manner.
In-House NDT Expertise
Our qualified staff conducts non-destructive testing (NDT) in-house, ensuring that every component meets rigorous safety and quality standards before it reaches our clients.
Certified Laboratories
With ISO 17025 certification, our laboratories uphold the highest standards in testing and quality assurance, providing our clients with the confidence that their products are backed by meticulous analysis and precision.
CASTING CAPABILITIES AT A GLANCE
RANGE
Weight up to 160 ton
Dimension: 15 x 6 mt
SUPPLY OPTIONS
Casted
Rough machined
Finished machined
Assembled
MATERIAL GRADES
Carbon steels
Alloyed steels
Stainless steels
TESTING METHODS
Any combination of the following methods:
UT | RT | PT | MT | VT | DT
WHERE WE MAKE THE DIFFERENCE
- Valve Bodies
- Lifting Hooks
- Mooring Padeyes
- Mating Posts
- Structural Nodes
- Trunnions
- Receptacle
- Kaplan Hubs and Blades
- Francis Runners
- Guide Vanes
- Turbine – Compressor and Pump Casings
- Blade Carriers
- Rudder Supports
- Stern Posts
- Propeller Arms and Bosses
- Mill Housings
- Chocks
- Forging Rams and Hammers
- Press Plates and Frames
- Ladles













