CASTINGS

ENGINEERING EXCELLENCE:
CASTING SOLUTIONS

Lucchini RS Foundry stands among the few in Europe capable of producing high-quality steel castings up to 160 tons. Our advanced VOD steel refining process, paired with state-of-the-art heat treatment facilities, enables the production of highly complex components for the most demanding industries, including offshore, nuclear, power generation, renewables, and heavy industry. Each casting meets rigorous quality standards, ensuring reliability in critical applications.

Our fully integrated production process extends seamlessly to final machining, assembly, and specialized painting, guaranteeing a streamlined and efficient approach. Leveraging advanced simulation software, Lucchini RS meticulously designs each pouring and solidification process, working alongside customers in co-engineering to optimize product design and meet precise specifications.

WHAT SETS US APART

CASTING CAPABILITIES AT A GLANCE

INTEGRATED PRODUCTION PROCESS

Slide to view all the stages of the production process

Preloader
  • Electric arc furnace

  • LF/VOD

  • Pouring

  • Sand blasting

  • Trimming & Grinding

  • Heat treatments

  • Preliminary NDT & Dimensional inspection

  • Final conditioning

  • Rough & Finish machining

  • Final NDT & Dimensional inspection

  • Shipment

WHERE WE MAKE THE DIFFERENCE

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  • Valve Bodies
  • Lifting Hooks
  • Mooring Padeyes
  • Mating Posts
  • Structural Nodes
  • Trunnions
  • Receptacle
  •  
  • Kaplan Hubs and Blades
  • Francis Runners
  • Guide Vanes
  • Turbine – Compressor and Pump Casings
  • Blade Carriers

 

 

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  • Rudder Supports
  • Stern Posts
  • Propeller Arms and Bosses

 

 

 

 

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  • Mill Housings
  • Chocks
  • Forging Rams and Hammers
  • Press Plates and Frames
  • Ladles